The WINMAN WM403-1 is a high-precision, low-maintenance Form-in-Place (FIPFG) foam gasket dispensing machine designed for small filters, mini plastic boxes, and precision electronic components. Built on proven German FIPFG technology, it delivers ±0.01% dispensing accuracy and ±0.1% AB ratio consistency—ensuring reliable, repeatable sealing performance across global production lines. With an IP67-rated sealing capability, 44L AB material tanks, and energy consumption under 4KW, this machine offers superior efficiency, reduced downtime, and long-term durability. Core components are sourced from Germany and Japan, ensuring a service life of up to 10 years. Certified to ISO9001 and CE standards, the WM403-1 meets international quality expectations and supports customization options including tooling, voltage, and remote monitoring. Ideal for manufacturers in automotive, electronics, and industrial sectors worldwide, it enables seamless integration into automated assembly processes while minimizing operational costs.
Product Details
The WINMAN WM403-1 is a high-precision Form-in-Place (FIPFG) foaming and sealing machine designed specifically for small-sized filter cartridges and miniature plastic housings. Incorporating advanced German technology, it achieves precise metering of ±0.01% and consistent A/B component ratio of ±0.1%, ensuring stable and reliable sealing every time. The machine has an IP67 protection rating, making it suitable for humid or dusty environments. Equipped with a 44L dual-liquid storage tank, it consumes less than 4KW, making it energy-efficient and environmentally friendly. Core components are imported from Germany and Japan, with a service life of up to 10 years, significantly reducing maintenance costs. Compliant with ISO9001 and CE certification standards, it is widely used in global manufacturing sectors such as automotive electronics, consumer electronics, and industrial control. It supports voltage customization, remote monitoring, and tooling fixture adaptation, helping customers build efficient, intelligent, and sustainable sealing production lines.
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Core Functions and Advantages
Ultra-High Precision
Dispensing accuracy of ±0.01% for ultra-precise sealing.
Precise Mixing Ratio
AB ratio accuracy of ±0.1% for highly consistent forming.
Large-Capacity Material Tanks
Both A and B material tanks have a capacity of 44L, reducing refills and improving efficiency.
Sealing Protection
Sealing gasket protection up to IP67, exceeding industry standards.
Low Energy Consumption
Total machine power ≤4KW, with energy consumption reduced by 50%.
Wide-Temperature Operation
Operates in a wide temperature range of -15°C to 45°C, with no need for an air-conditioned room.
Continuous Dispensing
One water wash supports up to 500 meters of dispensing, reducing downtime.
Long-Lasting Durability
Core components are imported from Germany and Japan, with a service life of 10 years or more.
Process Flow
Product Loading and Positioning
Place the product accurately on the dedicated fixture table to complete positioning and secure it in place.
Intelligent Path Recognition
The system automatically and intelligently identifies the sealing path, ensuring processing accuracy.
Mixing and Dispensing Foaming
Component A and B materials are dynamically mixed, then precisely dispensed to complete the foaming process.
One-Time Molding, No Rework Required
The sealing gasket is formed in one pass to match the shape of the product, with no manual trimming required after molding.
Application Industries
Small Filter Manufacturing
Filter sealing and airtight protection
Mini Plastic Box Manufacturing
Box sealing and dust-proof, water-resistant protection
Precision Electronic Component Manufacturing
Component sealing and moisture protection
Small Waterproof Box Manufacturing
Waterproof sealing and environmental protection
Micro Sensor Manufacturing
Sensor sealing and airtight protection
Small Outdoor Lighting Component Manufacturing
Lighting part sealing and outdoor protection
Technical Parameters
| Parameter Category | Parameter Name | Parameter Value |
|---|---|---|
| Core Equipment | Model | WM403-1 |
| Working Accuracy | ±0.01% | |
| Foaming Speed | 0-200mm/s (adjustable) | |
| Control System | Germany Sonderhoff + WINMAN self-developed CN-Sonderhoff system | |
| Applicable Materials | Two-component PU/silicone foaming materials | |
| Feeding & Mixing Ratio | A:B Ratio Range | 1:1-10:1 (adjustable) |
| Ratio Accuracy | ±0.1% | |
| A/B Tank Capacity | A=44L/B=44L | |
| Mixing Method | Dynamic high-speed mixing | |
| Operation & Control | Operation Mode | 17-inch touchscreen + teach programming + keyboard & mouse + remote control handle |
| Worktable Surface | Customized tooling table for small products | |
| Servo Motor | German/Japanese imports, independent module control | |
| Data Storage | Unlimited path storage | |
| General Parameters | Operating Voltage | 380V three-phase / 220V single-phase (optional) |
| Total Machine Power | ≤4KW | |
| Protection Rating | Machine IP54, sealing gasket IP67 | |
| Auxiliary System | Cleaning System | Dual system: high-pressure water washing + high-pressure air blowing |
Customer Cases
WINMAN INDUSTRIAL WM-601 Case Study: Efficiency and Quality Upgrade for Low-Voltage Electrical Manufacturing in Kuwait
WINMAN INDUSTRIAL deployed the WM-601 FIPFG automatic foaming dispensing machine for a leading low-voltage electrical manufacturer in Kuwait, helping resolve material buildup and pipeline blockage issues found in semi-automatic equipment. With dynamic mixing, dual-core system control, and remote maintenance support, the project improved production efficiency, raised product consistency, and reduced operating costs in a high-standard electrical sealing application.
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Schneider Electric Cabinet Sealing Upgrade with WM601 FIPFG Dispensing Solution
WINMAN INDUSTRIAL delivered a customized WM601 FIPFG dispensing solution for Schneider Electric’s low- and medium-voltage cabinet manufacturing, helping upgrade a semi-automatic sealing process with more stable material control, better gasket consistency, and higher protection performance. The project addressed clogging, production instability, and quality variation while improving efficiency, reducing defects, and lowering overall operating cost.
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Tesla Door Module Panel FIPFG Sealing with WM601 Fully Automatic PU Dispensing
WINMAN INDUSTRIAL delivered a WM601 fully automatic two-component PU FIPFG sealing solution for Tesla’s vehicle control cabinet and door panel sealing application. The project addressed material buildup, clogged pipelines, and unstable semi-automatic production by introducing dynamic mixing, online metering, precise trajectory dispensing, and process control, helping improve line efficiency, reduce defects, and support more stable mass production.
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WINMAN WM-601 Helps an Algerian Low-Voltage Electrical Manufacturer Upgrade Its FIPFG Sealing Line
Shanghai Winman Industrial Co., Ltd. customized and delivered the WM-601 FIPFG polyurethane foam sealing gasket machine to a low-voltage electrical equipment manufacturer in Algeria. Addressing the issues of its semi-automatic sealing method and insufficient stability of the original equipment, the company optimized key aspects such as dual-component control, dynamic mixing, and automatic gas replenishment, helping the customer improve the automation level, operational stability, and overall manufacturing efficiency of the distribution cabinet sealing production line.
Check the detailsCompany Profile
Shanghai Winman Industrial Co., Ltd.
Company Qualifications
Service & Support
Tel
+8615618818022
Address
No. 286, Xigangshen Road, Jiading District, Shanghai
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